Wednesday, May 22, 2013

2001 Dodge Ram 1500 2500 3500 Wheel Alignment/Repair Manual


WHEEL ALIGNMENT
DESCRIPTION

Wheel alignment is the positioning of the wheels in relation to the vehicle. This is accomplished through suspension and steering linkage adjustments. An alignment is essential for efficient steering, good directional stability and to minimize tire wear. The most important measurements of an alignment are caster, camber and toe position.

It is highly recommended you not attempt to perform service or repair to your Dodge Ram truck without a factory repair manual handy. Important service information, illustrations and safety precautions may be present. 

1

The repair manual covers every aspect of repair for the 2001 Dodge Ram truck and covers all of the following models: 2001 Dodge Ram 1500, 2500, 3500 3.9L 6-Cylinder, MPI Gasoline 5.9L 8-Cylinder, 5.2L V8, MPI Gasoline (Heavy Duty) Turbo Diesel (5.9L), 8.0L 10 Cylinder Models. Basically, it covers all 2001 Dodge Ram trucks. 

CAUTION: Do not attempt to modify any suspen- sion or steering components by heating and bend- ing.
NOTE: Periodic lubrication of the front suspension/ steering system components may be required. Rub- ber bushings must never be lubricated. Refer to Lubrication And Maintenance for the recommended maintenance schedule. 


OPERATION

CASTER is the forward or rearward tilt of the
steering knuckle from vertical. Tilting the top of the knuckle rearward provides positive caster. Tilting the top of the knuckle forward provides negative caster. Caster is a directional stability angle which enables the front wheels to return to a straight ahead posi- tion after turns.

CAMBER is the inward or outward tilt of the wheel relative to the center of the vehicle. Tilting the top of the wheel inward provides negative camber. Tilting the top of the wheel outward provides positive camber. Incorrect camber will cause wear on the inside or outside edge of the tire.

WHEEL TOE POSITION is the difference between the leading inside edges and trailing inside edges of the front tires. Incorrect wheel toe position is the most common cause of unstable steering and uneven tire wear. The wheel toe position is the final front wheel alignment adjustment.

6 - KING PIN
7 - VERTICAL
8 - POSITIVE CASTER


DIAGNOSIS AND TESTING - PRE-ALIGNMENT 

Before starting wheel alignment, the following inspection and necessary corrections must be com- pleted. Refer to Suspension and Steering System
Diagnosis Chart for additional information.
(1) Inspect tires for size and tread wear.
(2) Set tire air pressure.
(3) Inspect front wheel bearings for wear.
(4) Inspect front wheels for excessive radial or lat-
eral runout and balance.
(5) Inspect ball studs, linkage pivot points and
steering gear for looseness, roughness or binding.
(6) Inspect suspension components for wear and
noise.
(7) Road test the vehicle.

STANDARD PROCEDURES - ALIGNMENT I.F.S. 

Before each alignment reading the vehicle should be jounced (rear first, then front). Grasp each bumper at the center and jounce the vehicle up and down several times. Always release the bumper in the down position. Set the front end alignment to specifications while the vehicle is in its NOR- MALLY LOADED CONDITION. Camber and caster angle adjustments involve changing the position of the upper suspension arm pivot bar (Fig. 3). Refer to the Alignment Specification Chart for the correct setting. 

CASTER: 

Move the rear position of the pivot bar in or out. This will change the caster angle significantly and camber angle only slightly. To retain camber move the forward pivot very slightly in the opposite direction.


NOTE: For example, to increase a positive caster angle, move the rear position of the pivot bar inward (toward the engine). Move the front of pivot bar outward (away from the engine) slightly until the original camber angle is obtained. 


CAMBER: Move the forward position of the pivot bar in or out. This will change the camber angle sig- nificantly and caster angle only slightly. The camber angle should be adjusted as close as possible to the preferred service specification. After adjustment is made tighten pivot bar nuts to specifications.

TOE POSITION: 

The wheel toe position adjust- ment should be the final adjustment.
(1) Start the engine and turn wheels both ways before straightening the wheels. Center and secure the steering wheel and turn off engine.
(2) Loosen the tie rod adjustment sleeve clamp bolts/nuts.

NOTE: Each front wheel should be adjusted for one-half of the total toe position specification. This will ensure the steering wheel will be centered when the wheels are positioned straight-ahead.

(3) Adjust the wheel toe position by turning the tie rod adjustment sleeves as necessary. 




2001 Dodge Ram Jump Starting & Repair Manual DOWNLOAD


JUMP STARTING
STANDARD PROCEDURE

It is highly recommended you not attempt to perform service or repair to your Dodge Ram truck without a factory repair manual handy. Important service information, illustrations and safety precautions may be present. 


The repair manual covers every aspect of repair for the 2001 Dodge Ram truck and covers all of the following models: 2001 Dodge Ram 1500, 2500, 3500 3.9L 6-Cylinder, MPI Gasoline 5.9L 8-Cylinder, 5.2L V8, MPI Gasoline (Heavy Duty) Turbo Diesel (5.9L), 8.0L 10 Cylinder Models. Basically, it covers all 2001 Dodge Ram trucks. 

WARNING: REVIEW ALL SAFETY PRECAUTIONS AND WARNINGS IN GROUP 8A, BATTERY/START- ING/CHARGING SYSTEMS DIAGNOSTICS. DO NOT JUMP START A FROZEN BATTERY, PERSONAL INJURY CAN RESULT. DO NOT JUMP START WHEN MAINTENANCE FREE BATTERY INDICATOR DOT IS YELLOW OR BRIGHT COLOR. DO NOT JUMP START A VEHICLE WHEN THE BATTERY FLUID IS BELOW THE TOP OF LEAD PLATES. DO NOT ALLOW JUMPER CABLE CLAMPS TO TOUCH EACH OTHER WHEN CONNECTED TO A BOOSTER SOURCE. DO NOT USE OPEN FLAME NEAR BAT- TERY. REMOVE METALLIC JEWELRY WORN ON HANDS OR WRISTS TO AVOID INJURY BY ACCI- DENTAL ARCING OF BATTERY CURRENT. WHEN USING A HIGH OUTPUT BOOSTING DEVICE, DO NOT ALLOW BATTERY VOLTAGE TO EXCEED 16 VOLTS. REFER TO INSTRUCTIONS PROVIDED WITH DEVICE BEING USED.
CAUTION: When using another vehicle as a booster, do not allow vehicles to touch. Electrical systems can be damaged on either vehicle.

TO JUMP START A DISABLED VEHICLE:

(1) Raise hood on disabled vehicle and visually
inspect engine compartment for:
Battery cable clamp condition, clean if necessary. Frozen battery.
Yellow or bright color test indicator, if equipped. Low battery fluid level.
Generator drive belt condition and tension.
Fuel fumes or leakage, correct if necessary.

CAUTION: If the cause of starting problem on dis- abled vehicle is severe, damage to booster vehicle charging system can result.

(2) When using another vehicle as a booster source, park the booster vehicle within cable reach. Turn off all accessories, set the parking brake, place the automatic transmission in PARK or the manual transmission in NEUTRAL and turn the ignition OFF.

LUBRICATION & MAINTENANCE 0 - 27

(3) On disabled vehicle, place gear selector in park or neutral and set park brake. Turn off all accesso- ries.
(4) Connect jumper cables to booster battery. RED clamp to positive terminal (+). BLACK clamp to neg- ative terminal (-). DO NOT allow clamps at opposite end of cables to touch, electrical arc will result. Review all warnings in this procedure.
(5) On disabled vehicle, connect RED jumper cable clamp to positive (+) terminal. Connect BLACK jumper cable clamp to engine ground as close to the ground cable attaching point as possible (Fig. 7)and (Fig. 8).
(6) Start the engine in the vehicle which has the booster battery, let the engine idle a few minutes, then start the engine in the vehicle with the dis- charged battery.

CAUTION: Do not crank starter motor on disabled vehicle for more than 15 seconds, starter will over- heat and could fail.

(7) Allow battery in disabled vehicle to charge to at least 12.4 volts (75% charge) before attempting to start engine. If engine does not start within 15 sec- onds, stop cranking engine and allow starter to cool (15 min.), before cranking again. 


DISCONNECT CABLE CLAMPS AS FOLLOWS:

Disconnect BLACK cable clamp from engine
ground on disabled vehicle.
When using a Booster vehicle, disconnect
BLACK cable clamp from battery negative terminal. Disconnect RED cable clamp from battery positive terminal.
Disconnect RED cable clamp from battery posi- tive terminal on disabled vehicle. 

2001 Dodge Ram Cummins Turbo Diesel Maintenance/Repair Manual


DESCRIPTION - MAINTENANCE SCHEDULES
24–VALVE CUMMINS TURBO DIESEL
There are two maintenance schedules that show
proper service for the vehicle.

It is highly recommended you not attempt to perform service or repair to your 2001 Dodge Ram truck without a factory repair manual handy. Important service information, illustrations, pictures and safety precautions may be present. 




The repair manual covers every aspect of repair for the 2001 Dodge Ram truck and covers all of the following models: 2001 Dodge Ram 1500, 2500, 3500 3.9L 6-Cylinder, MPI Gasoline 5.9L 8-Cylinder, 5.2L V8, MPI Gasoline (Heavy Duty) Turbo Diesel (5.9L), 8.0L 10 Cylinder Models. Basically, it covers all 2001 Dodge Ram trucks. 

First is Schedule “A.” It lists all the scheduled maintenance to be performed under “normal” operating conditions.
Second is Schedule “B.”It is a schedule for vehicles that are operated under the conditions listed at the beginning of that schedule.
Use the schedule that best describes the driving conditions.
Where time and mileage are listed, follow the interval that occurs first.
At Each Stop For Fuel
Check engine oil level and add as required.
Check windshield washer solvent and add if required.
Clean windshield and wiper blades as required. Drain water from fuel filter.
Once A Month
Check tire pressure and look for unusual wear or damage.
Inspect battery and clean and tighten terminals as required.
Check fluid levels of coolant reservoir, brake master cylinder, power steering, and transmission. Add fluid as required.
Check all lights and all other electrical items for correct operation.
Check Filter Minder􏰂. Replace air cleaner element if necessary.
Inspect and clean wiper blades. Replace if required.
At Each Oil Change
Inspect exhaust system.
Inspect brake hoses.
Adjust rear brakes.
Rotate the tires at each oil change interval
shown at 7, 5000 miles (12 000 km) on schedule “A” or every other interval shown at 7,500 miles (12 000 km) on schedule “B”.
Check engine coolant level, hoses, and clamps. Lubricate steering linkage.
Drain crankcase breather canister (if equipped).
EMISSION CONTROL SYSTEM MAINTENANCE
The scheduled emission maintenance listed in bold type on the Maintenance Schedules, must be done at the mileage specified to assure the continued proper functioning of the emission control system. These, and all other maintenance services included in this manual, should be done to provide the best vehicle performance and reliability. More frequent maintenance may be needed for vehicles in severe operating conditions such as dusty areas and very short trip driving. 

FLUID FILL LOCATIONS AND LUBRICATION POINTS
The fluid fill/check locations and lubrication points are located in each applicable group.
SCHEDULE “A”
7,500 Miles (12 000 km) or at 6 months
Change engine oil and filter.
Drain crankcase breather canister (if equipped).
15,000 Miles (24 000 km) or at 12 months
LUBRICATION & MAINTENANCE
52,500 Miles (84 000 km) or at 42 months
0 - 23
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  • Change engine oil and filter.
  • Drain crankcase breather canister (if equipped).
  • Inspect water pump weep hole for blockage.
  • Replace fuel filter and clean water in fuel sen-
    sor.
    22,500 Miles (36 000 km) or at 18 months
    Change engine oil and filter.
    Drain crankcase breather canister (if equipped). Inspect drive belts, replace as necessary.
    Inspect brake linings.
    30,000 Miles (48 000 km) or at 24 months
  • Change engine oil and filter.
  • Drain crankcase breather canister (if equipped).
  • Inspect fan hub.
  • Inspect damper.
  • Inspect water pump weep hole for blockage.
  • Replace fuel filter and clean water in fuel sen-
    sor.
  • Drain and refill automatic transmission fluid.
    Replace filter and adjust bands.
    Inspect front wheel bearings. Clean and repack,
    if required (4x2).
    Flush and replace engine coolant if not done at
    36 months.
    37,500 Miles (60 000 km) or at 30 months
    Change engine oil and filter.
    Drain crankcase breather canister (if equipped).
    45,000 Miles (72 000 km) or at 36 months
  • Change engine oil and filter.
  • Drain crankcase breather canister (if equipped).
  • Inspect drive belts, replace as necessary.
  • Inspect water pump weep hole for blockage.
  • Replace fuel filter and clean water in fuel sen-
    sor.
  • Drain and refill transfer case fluid.
  • Inspect brake linings.
  • Flush and replace engine coolant if not done at
    24 months
Change engine oil and filter.
Drain crankcase breather canister (if equipped).
60,000 Miles (96 000 km) or at 48 months
Change engine oil and filter.
Drain crankcase breather canister (if equipped). Drain and refill automatic transmission fluid.
Replace filter and adjust bands.
Inspect fan hub.
Inspect damper.
Inspect front wheel bearings. Clean and repack,
if required (4x2).
  • Inspect water pump weep hole for blockage.
  • Replace fuel filter and clean water in fuel sen-
    sor.
    67,500 Miles (108 000 km) or at 54 months
    Change engine oil and filter.
    Drain crankcase breather canister (if equipped). Inspect drive belts, replace as necessary.
    Inspect brake linings.
    75,000 Miles (120 000 km) or at 60 months
    Change engine oil and filter.
    Drain crankcase breather canister (if equipped). Inspect water pump weep hole for blockage.
    Replace fuel filter and clean water in fuel sen-
    sor.
    Flush and replace engine coolant if it has been
    30,000 miles (48 000 km) or 24 months since last change.
    82,500 Miles (132 000 km) or at 66 months
    Change engine oil and filter.
    Drain crankcase breather canister (if equipped).
    90,000 Miles (144 000 km) or at 72 months
    Change engine oil and filter.
    Drain crankcase breather canister (if equipped). Inspect drive belt, replace as required.
    Drain and refill automatic transmission fluid.
    Replace filter and adjust bands.
    Drain and refill transfer case fluid.
    Inspect fan hub.
    Inspect damper.
    Inspect water pump weep hole for blockage.
    Replace fuel filter and clean water in fuel sen-
    sor.
    Inspect front wheel bearings. Clean and repack,
    if required (4x2).
    Inspect brake linings.
    97,500 Miles (156 000 km) or at 78 months
    Change engine oil and filter.
    Drain crankcase breather canister (if equipped).
    Flush and replace engine coolant if it has been 30,000 miles (48 000 km) or 24 months since last change.
    105,000 Miles (168 000 km) or at 84 months
    • Change engine oil and filter.
    • Drain crankcase breather canister (if equipped).
    • Inspect water pump weep hole for blockage.
    • Replace fuel filter and clean water in fuel sen-
      sor.
    • Flush and replace engine coolant if it has been
      30,000 miles (48 000 km) or 24 months since last change.
      112,500 Miles (181 000 km) or at 90 months
      Change engine oil and filter.
      Drain crankcase breather canister (if equipped). Inspect drive belts, replace if necessary.
      Inspect brake linings.
      120,000 Miles (193 000 km) or at 96 months
      Change engine oil and filter.
      Drain crankcase breather canister (if equipped). Drain and refill automatic transmission fluid.
      Replace filter and adjust bands.
      Inspect fan hub.
      Inspect damper.
      Inspect front wheel bearings. Clean and repack,
      if required (4x2).
    • Inspect water pump weep hole for blockage.
    • Replace fuel filter and clean water in fuel sen-
      sor.
      127,500 Miles (205 000 km) or at 102 months
      Change engine oil and filter.
      Drain crankcase breather canister (if equipped).
      135,000 Miles (217 000 km) or at 108 months
    • Change engine oil and filter.
    • Drain crankcase breather canister (if equipped).
    • Inspect drive belts, replace as necessary.
    • Inspect water pump weep hole for blockage.
    • Replace fuel filter and clean water in fuel sen-
      sor.
    • Drain and refill transfer case fluid.
    • Inspect brake linings.
    • Flush and replace engine coolant if it has been
      30,000 miles (48 000 km) or 24 months since last change.
      142,500 Miles (229 000 km) or at 114 months
      Change engine oil and filter.
      Drain crankcase breather canister (if equipped). Drain and refill automatic transmission fluid.
      Replace filter and adjust bands. Inspect fan hub.
      Inspect damper.
    BR/BE
    Inspect front wheel bearings. Clean and repack, if required (4x2).
    Inspect water pump weep hole for blockage.
    150,000 Miles (241 000 km) or at 150 months
    Change engine oil and filter.
    Drain crankcase breather canister (if equipped). Adjust valve lash clearance.
    Replace fuel filter and clean water in fuel sen-
    sor.
    SCHEDULE “B”
    Follow this schedule if you usually operate your
    vehicle under one or more of the following conditions. Frequent short driving less than 5 miles (8 km); Frequent driving in dusty conditions;
    Frequent trailer towing;
    Extensive idling;
    More than 50% of your driving is at sustained high speeds during hot weather, above 90°F (32°C).
    3,750 Miles (6 000 km)
    Change engine oil and filter.
    Drain crankcase breather canister (if equipped).
    7,500 Miles (12 000 km)
    Change engine oil and filter.
    Drain crankcase breather canister (if equipped). Replace fuel filter and clean water in fuel sen-
    sor.
    11,250 Miles (18 000 km)
    Change engine oil and filter.
    Drain crankcase breather canister (if equipped).
    15,000 Miles (24 000 km)
    Change engine oil and filter.
    Drain crankcase breather canister (if equipped). Inspect water pump weep hole for blockage.
    Replace fuel filter and clean water in fuel sen-
    sor.
    Drain and refill automatic transmission fluid.
    Replace filter and adjust bands.
    Change rear axle fluid.
    Change front axle fluid (4x4). Inspect brake linings.
    18,750 Miles (30 000 km)
    Change engine oil and filter.
    Drain crankcase breather canister (if equipped).
    22,500 Miles (36 000 km)
    Change engine oil and filter.
    Drain crankcase breather canister (if equipped). Inspect drive belts, replace as necessary.
    Replace fuel filter and clean water in fuel sensor. 

    SEE REPAIR MANUAL DOWNLOAD LINK AT TOP OF PAGE FOR FULL MAINTENANCE SCHEDULE