Wednesday, May 22, 2013

2001 Dodge Ram Cummins Turbo Diesel Maintenance/Repair Manual


DESCRIPTION - MAINTENANCE SCHEDULES
24–VALVE CUMMINS TURBO DIESEL
There are two maintenance schedules that show
proper service for the vehicle.

It is highly recommended you not attempt to perform service or repair to your 2001 Dodge Ram truck without a factory repair manual handy. Important service information, illustrations, pictures and safety precautions may be present. 




The repair manual covers every aspect of repair for the 2001 Dodge Ram truck and covers all of the following models: 2001 Dodge Ram 1500, 2500, 3500 3.9L 6-Cylinder, MPI Gasoline 5.9L 8-Cylinder, 5.2L V8, MPI Gasoline (Heavy Duty) Turbo Diesel (5.9L), 8.0L 10 Cylinder Models. Basically, it covers all 2001 Dodge Ram trucks. 

First is Schedule “A.” It lists all the scheduled maintenance to be performed under “normal” operating conditions.
Second is Schedule “B.”It is a schedule for vehicles that are operated under the conditions listed at the beginning of that schedule.
Use the schedule that best describes the driving conditions.
Where time and mileage are listed, follow the interval that occurs first.
At Each Stop For Fuel
Check engine oil level and add as required.
Check windshield washer solvent and add if required.
Clean windshield and wiper blades as required. Drain water from fuel filter.
Once A Month
Check tire pressure and look for unusual wear or damage.
Inspect battery and clean and tighten terminals as required.
Check fluid levels of coolant reservoir, brake master cylinder, power steering, and transmission. Add fluid as required.
Check all lights and all other electrical items for correct operation.
Check Filter Minder􏰂. Replace air cleaner element if necessary.
Inspect and clean wiper blades. Replace if required.
At Each Oil Change
Inspect exhaust system.
Inspect brake hoses.
Adjust rear brakes.
Rotate the tires at each oil change interval
shown at 7, 5000 miles (12 000 km) on schedule “A” or every other interval shown at 7,500 miles (12 000 km) on schedule “B”.
Check engine coolant level, hoses, and clamps. Lubricate steering linkage.
Drain crankcase breather canister (if equipped).
EMISSION CONTROL SYSTEM MAINTENANCE
The scheduled emission maintenance listed in bold type on the Maintenance Schedules, must be done at the mileage specified to assure the continued proper functioning of the emission control system. These, and all other maintenance services included in this manual, should be done to provide the best vehicle performance and reliability. More frequent maintenance may be needed for vehicles in severe operating conditions such as dusty areas and very short trip driving. 

FLUID FILL LOCATIONS AND LUBRICATION POINTS
The fluid fill/check locations and lubrication points are located in each applicable group.
SCHEDULE “A”
7,500 Miles (12 000 km) or at 6 months
Change engine oil and filter.
Drain crankcase breather canister (if equipped).
15,000 Miles (24 000 km) or at 12 months
LUBRICATION & MAINTENANCE
52,500 Miles (84 000 km) or at 42 months
0 - 23
page36image6296
  • Change engine oil and filter.
  • Drain crankcase breather canister (if equipped).
  • Inspect water pump weep hole for blockage.
  • Replace fuel filter and clean water in fuel sen-
    sor.
    22,500 Miles (36 000 km) or at 18 months
    Change engine oil and filter.
    Drain crankcase breather canister (if equipped). Inspect drive belts, replace as necessary.
    Inspect brake linings.
    30,000 Miles (48 000 km) or at 24 months
  • Change engine oil and filter.
  • Drain crankcase breather canister (if equipped).
  • Inspect fan hub.
  • Inspect damper.
  • Inspect water pump weep hole for blockage.
  • Replace fuel filter and clean water in fuel sen-
    sor.
  • Drain and refill automatic transmission fluid.
    Replace filter and adjust bands.
    Inspect front wheel bearings. Clean and repack,
    if required (4x2).
    Flush and replace engine coolant if not done at
    36 months.
    37,500 Miles (60 000 km) or at 30 months
    Change engine oil and filter.
    Drain crankcase breather canister (if equipped).
    45,000 Miles (72 000 km) or at 36 months
  • Change engine oil and filter.
  • Drain crankcase breather canister (if equipped).
  • Inspect drive belts, replace as necessary.
  • Inspect water pump weep hole for blockage.
  • Replace fuel filter and clean water in fuel sen-
    sor.
  • Drain and refill transfer case fluid.
  • Inspect brake linings.
  • Flush and replace engine coolant if not done at
    24 months
Change engine oil and filter.
Drain crankcase breather canister (if equipped).
60,000 Miles (96 000 km) or at 48 months
Change engine oil and filter.
Drain crankcase breather canister (if equipped). Drain and refill automatic transmission fluid.
Replace filter and adjust bands.
Inspect fan hub.
Inspect damper.
Inspect front wheel bearings. Clean and repack,
if required (4x2).
  • Inspect water pump weep hole for blockage.
  • Replace fuel filter and clean water in fuel sen-
    sor.
    67,500 Miles (108 000 km) or at 54 months
    Change engine oil and filter.
    Drain crankcase breather canister (if equipped). Inspect drive belts, replace as necessary.
    Inspect brake linings.
    75,000 Miles (120 000 km) or at 60 months
    Change engine oil and filter.
    Drain crankcase breather canister (if equipped). Inspect water pump weep hole for blockage.
    Replace fuel filter and clean water in fuel sen-
    sor.
    Flush and replace engine coolant if it has been
    30,000 miles (48 000 km) or 24 months since last change.
    82,500 Miles (132 000 km) or at 66 months
    Change engine oil and filter.
    Drain crankcase breather canister (if equipped).
    90,000 Miles (144 000 km) or at 72 months
    Change engine oil and filter.
    Drain crankcase breather canister (if equipped). Inspect drive belt, replace as required.
    Drain and refill automatic transmission fluid.
    Replace filter and adjust bands.
    Drain and refill transfer case fluid.
    Inspect fan hub.
    Inspect damper.
    Inspect water pump weep hole for blockage.
    Replace fuel filter and clean water in fuel sen-
    sor.
    Inspect front wheel bearings. Clean and repack,
    if required (4x2).
    Inspect brake linings.
    97,500 Miles (156 000 km) or at 78 months
    Change engine oil and filter.
    Drain crankcase breather canister (if equipped).
    Flush and replace engine coolant if it has been 30,000 miles (48 000 km) or 24 months since last change.
    105,000 Miles (168 000 km) or at 84 months
    • Change engine oil and filter.
    • Drain crankcase breather canister (if equipped).
    • Inspect water pump weep hole for blockage.
    • Replace fuel filter and clean water in fuel sen-
      sor.
    • Flush and replace engine coolant if it has been
      30,000 miles (48 000 km) or 24 months since last change.
      112,500 Miles (181 000 km) or at 90 months
      Change engine oil and filter.
      Drain crankcase breather canister (if equipped). Inspect drive belts, replace if necessary.
      Inspect brake linings.
      120,000 Miles (193 000 km) or at 96 months
      Change engine oil and filter.
      Drain crankcase breather canister (if equipped). Drain and refill automatic transmission fluid.
      Replace filter and adjust bands.
      Inspect fan hub.
      Inspect damper.
      Inspect front wheel bearings. Clean and repack,
      if required (4x2).
    • Inspect water pump weep hole for blockage.
    • Replace fuel filter and clean water in fuel sen-
      sor.
      127,500 Miles (205 000 km) or at 102 months
      Change engine oil and filter.
      Drain crankcase breather canister (if equipped).
      135,000 Miles (217 000 km) or at 108 months
    • Change engine oil and filter.
    • Drain crankcase breather canister (if equipped).
    • Inspect drive belts, replace as necessary.
    • Inspect water pump weep hole for blockage.
    • Replace fuel filter and clean water in fuel sen-
      sor.
    • Drain and refill transfer case fluid.
    • Inspect brake linings.
    • Flush and replace engine coolant if it has been
      30,000 miles (48 000 km) or 24 months since last change.
      142,500 Miles (229 000 km) or at 114 months
      Change engine oil and filter.
      Drain crankcase breather canister (if equipped). Drain and refill automatic transmission fluid.
      Replace filter and adjust bands. Inspect fan hub.
      Inspect damper.
    BR/BE
    Inspect front wheel bearings. Clean and repack, if required (4x2).
    Inspect water pump weep hole for blockage.
    150,000 Miles (241 000 km) or at 150 months
    Change engine oil and filter.
    Drain crankcase breather canister (if equipped). Adjust valve lash clearance.
    Replace fuel filter and clean water in fuel sen-
    sor.
    SCHEDULE “B”
    Follow this schedule if you usually operate your
    vehicle under one or more of the following conditions. Frequent short driving less than 5 miles (8 km); Frequent driving in dusty conditions;
    Frequent trailer towing;
    Extensive idling;
    More than 50% of your driving is at sustained high speeds during hot weather, above 90°F (32°C).
    3,750 Miles (6 000 km)
    Change engine oil and filter.
    Drain crankcase breather canister (if equipped).
    7,500 Miles (12 000 km)
    Change engine oil and filter.
    Drain crankcase breather canister (if equipped). Replace fuel filter and clean water in fuel sen-
    sor.
    11,250 Miles (18 000 km)
    Change engine oil and filter.
    Drain crankcase breather canister (if equipped).
    15,000 Miles (24 000 km)
    Change engine oil and filter.
    Drain crankcase breather canister (if equipped). Inspect water pump weep hole for blockage.
    Replace fuel filter and clean water in fuel sen-
    sor.
    Drain and refill automatic transmission fluid.
    Replace filter and adjust bands.
    Change rear axle fluid.
    Change front axle fluid (4x4). Inspect brake linings.
    18,750 Miles (30 000 km)
    Change engine oil and filter.
    Drain crankcase breather canister (if equipped).
    22,500 Miles (36 000 km)
    Change engine oil and filter.
    Drain crankcase breather canister (if equipped). Inspect drive belts, replace as necessary.
    Replace fuel filter and clean water in fuel sensor. 

    SEE REPAIR MANUAL DOWNLOAD LINK AT TOP OF PAGE FOR FULL MAINTENANCE SCHEDULE

No comments:

Post a Comment